Apr. 8, 2015 | By Simon
Usually when it comes to ‘DJ Helmets’, the DJ Deadmau5 - along with his arsenal of mouse-themed head hardware - comes to mind. However thanks to 3D printing and some clever electronics work, a group of 3D printing and music enthusiasts have recently taken matters into their own hands and have created their own 3D printed head hardware to get the party started...which just might give Deadmau5 a run for his money.
Designed by Republic of Belarus-based 3DSphere over 22 days for a private client, the aptly-named "Helmet for DJ” features a full-featured lighting system that, along with a corresponding suit, is for a “music and light show”.
The company, which specializes in 3D printing processes including 3D modeling, BIM modeling, 3D visualization and rendering, offers a range of 3D services and products for multiple 3D industries including architecture, BIM, product design, 3D printing, 3D graphics and visual storefronts. Among other projects that the company has previously worked on leading up to the “Helmet for DJ” include everything from motorcycles to tractors and engines to furniture design.
Starting with a brief from their client, the team began the project by jumping directly into CAD to develop their 3D model of the final helmet design. Aside from being the data that would ultimately be 3D printed, the model also allowed for the team to further analyze how it would be produced and how much the final production costs would be based on final design features.
In total, the team spent five days developing the form of the 3D model before sending the main body housing over to a Stratasys Fortus 400 mc 3D printer to be printed - which took a total of 12 hours to print.
Once the main body portion of the helmet was 3D printed, the team then used a GEISS T9 vacuum forming machine to shape the faceplate glass (transparent Plexiglass material) over a predetermined form that would fit in-line with the prefabricated main body of the helmet. Once this was completed, final parts were made or obtained and the model was prepared for painting.
Once the parts were painted, the final helmet design including all of the necessary hardware components were assembled. Finally, the interior was fitted with a hypoallergenic material and the electrical components - including a microcontroller and LED lights used to create the lighting effects - were added.
Next time you head to a DJ set in the Republic of Belarus, be sure to keep an eye out for this 3D printed helmet and suit combo that's sure to be a hit on the dancefloor!
Posted in 3D Printing Applications
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