Jul.7, 2013
Rich Olson was needing some new gear for his long bike ride in a couple weeks, from Seattle to Portland. Instead of getting one from the bike shop he thought it would be fun to make it himself using 3D printing. He had originally considered a 3D printed belt-drive, but finally he decided to create a shifter, which seems more realistic.
His shifter is actually a friction based shifter - so instead of clicking through the gears you just move it to the position you want.
A slightly bent derailer or worn cables / housings will cause an index shifter to miss shifts (resulting in that click that won't go away). A friction shifter is much more tolerant of minor problems like these. This is why shifters on touring bikes have a friction mode.
My bike is a 1x7 (no front derailer) - so it's been pretty well tested at 7 speeds. This shifter should work for front and/or rear derailers - and pretty much any number of cogs.
The shifter has three parts bottom_assembly, lever and washer. They were printed out on a Makerbot Replicator 2 and total printing time is 1.5 hours. "I've put about 150 miles on this shifter design (about 80 so far on the last version) - with few signs of wear." writes Rich.
Rich has made his files available on Thingiverse so you can also make your own if you find it handy.
Posted in 3D Printing Applications
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